Tap magic fluid is a type of cutting fluid specially designed for use in machining operations. It is a high-performance lubricant that is used to improve the cutting performance and extend the lifespan of cutting tools. The main idea behind Tap magic fluid is to reduce friction and heat generated during the cutting process, which can cause wear and tear on the cutting tool and affect the quality of the finished product. Tap magic fluid is typically applied directly to the cutting tool, such as a tap or a drill bit, during the machining operation. It helps to cool the tool and reduce the amount of heat that is generated during the cutting process. This is important because excessive heat can cause the tool to become dull and wear out more quickly.
After you select the proper lubricant, it is also important to choose the right method of application and pressure. For tapping, use more than one nozzle around the tap. The nozzles should be located as close to the surface of the part as possible, be positioned at an angle close to the axis of the tool, and point directly into the hole to flush chips from the flutes. For horizontal tapping, where the tap is stationary and the workpiece is rotating, consider using two streams of lubricant, one on each side of the tap.
The nozzles should be located as close to the surface of the part as possible, be positioned at an angle close to the axis of the tool, and point directly into the hole to flush chips from the flutes. The nozzles should be located as close to the surface of the part as possible, be positioned at an angle close to the axis of the tool, and point directly into the hole to flush chips from the flutes.
This is important because excessive heat can cause the tool to become dull and wear out more quickly. By reducing heat, Tap magic fluid can help to extend the lifespan of the cutting tool and improve its performance. Another important aspect of Tap magic fluid is its lubricating properties.
Importance of Proper Lubrication in Tapping
Applying the proper lubricants in tapping operations can result in longer tap life, increased production, better workpiece size control, smoother and more accurate threads, less resharpening, and more efficient chip removal.
Generally, for best tap performance, straight cutting oil should be used. For non-ferrous and non-metallic materials, a coolant or a cutting fluid (light oil or soluble oil) is recommended.
Often, machining centers are equipped with a coolent of a cutting fluid that contains enough water and oil to provide adequate cooling and lubrication for a variety of tools and workpieces. However, most soluble blends are not suitable for tapping applications. Tapping, especially with thread-forming taps, requires more lubrication than cooling. A coolant or cutting fluid might lack the lubrication necessary to obtain acceptable tool life and part finish. Consult your coolant specialist for recommendations.
After you select the proper lubricant, it is also important to choose the right method of application and pressure. For tapping, use more than one nozzle around the tap. The nozzles should be located as close to the surface of the part as possible, be positioned at an angle close to the axis of the tool, and point directly into the hole to flush chips from the flutes. For horizontal tapping, where the tap is stationary and the workpiece is rotating, consider using two streams of lubricant, one on each side of the tap.
Whether you are tapping vertially, horizontally, or on an angle, make sure the lubricant reaches the cutting lands of the tap at all times, especially at the point or chamfered portion. Brushing or squirting oil or fluid onto the tap does not provide sufficient lubrication. In fact, heavy viscosity oil may cause the chips to "stick" or "cling" to the tap, increasing the chance of breakage. In addition, when the lubricant is automatically applied only on the forward motion of the tap, you should time the application of the lubricant so that it will reach the hole before the tap starts to cut. This applies particularly to machines on which the cutting fluid is automatically shut off during the tap's reversal.
For maximum effectiveness, it is often best to force the lubricant into the hole under pressure. The amount of pressure applied caries depending on the tapping method, hole depth, and tapping speed.
Try to keep tapping lubricants as clean as possible using a filtering system or other equipment. Dust and other foreign particles can contaminate the oil and decrease its effectiveness. Be sure to thoroughly clean machines and oil tanks when adding new lubricant and at regular intervals to ensure optimum tapping results.
Copyright © 2001-2021 CTS Co. All rights reserved.
Whether you are tapping vertially, horizontally, or on an angle, make sure the lubricant reaches the cutting lands of the tap at all times, especially at the point or chamfered portion. Brushing or squirting oil or fluid onto the tap does not provide sufficient lubrication. In fact, heavy viscosity oil may cause the chips to "stick" or "cling" to the tap, increasing the chance of breakage. In addition, when the lubricant is automatically applied only on the forward motion of the tap, you should time the application of the lubricant so that it will reach the hole before the tap starts to cut. This applies particularly to machines on which the cutting fluid is automatically shut off during the tap's reversal.
When applied to the cutting tool, it helps to reduce friction between the tool and the workpiece. This can make the cutting process smoother and more efficient, resulting in a higher-quality finished product. Additionally, the lubricating properties of Tap magic fluid can help to prevent chips from adhering to the cutting tool, which can further improve the cutting performance. Tap magic fluid also has other beneficial properties. For example, it has a low odor, making it more pleasant to use in the workshop. It is also non-toxic and safe for use on a variety of materials, including ferrous and non-ferrous metals, plastics, and composites. Additionally, it is available in different varieties, such as Tap magic aluminum cutting fluid, which is specifically formulated for use on aluminum. In conclusion, Tap magic fluid is a high-performance cutting fluid that is used to improve the cutting performance and extend the lifespan of cutting tools. By reducing friction and heat during the cutting process, Tap magic fluid can help to improve the quality of the finished product and increase the efficiency of machining operations. Its lubricating properties and other beneficial features make it a valuable asset in any workshop..
Reviews for "Tapping Beyond Tap Magic Fluid: Exploring Other Lubrication Options"
1. John - 1/5 stars - I found Tap magic fluid to be completely ineffective. I followed the instructions carefully, but it did not live up to its claims of lubricating and cooling. It didn't seem to have any impact on my tapping or drilling processes. I ended up having to switch to a different lubricant that actually worked. I would not recommend wasting your money on this product.
2. Sarah - 2/5 stars - Tap magic fluid was disappointing for me. While it did provide some lubrication, it did not last very long. I had to constantly reapply it during the tapping process, which was quite inconvenient. Additionally, I didn't notice any cooling effect as claimed. Overall, I feel like there are better products on the market that offer more reliable lubrication for tapping tasks. I won't be purchasing Tap magic fluid again.
3. Michael - 1/5 stars - Tap magic fluid did not meet my expectations. I tried using it for tapping on various metals, but I found that it actually made the process more difficult. It seemed to create a sticky residue on the tap, which caused it to get stuck frequently. This product was a waste of time and money for me, and I would advise others to look elsewhere for a better tapping lubricant.
4. Emily - 2/5 stars - I was not impressed with Tap magic fluid. While it did provide some lubrication, it did not have a long-lasting effect. I had to constantly reapply it throughout my tapping tasks, which slowed down my work process. Additionally, the fumes from the product were quite strong and unpleasant. I would prefer a more user-friendly and durable tapping fluid for my projects.